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Downhole monitoring systems for rod-pumps/ PCP/gas lift or flowing wells

IRZ PERMANENT DOWNHOLE GAUGES allows for real-time monitoring of Rod Pump / PCP Units, or Gas Lift / Flowing Wells in terms of tubing and annulus pressure, annulus temperature, and tubing X, Y, Z-axis vibrations. The product range covers standard and high temperature (Quartz) gauges.

Features

  • Accurate monitoring
  • High data update rate
  • Field proven fail-safe design and hi-rel components
  • The high-accuracy quartz gauge is available for high-temperature applications 200 °С and 230 °С
  • Compact sizes (ø 28 mm)
  • Resistance to H2S environment (upon request)
  • Optional metal-to-metal sealing to ensure gas protection
  • Wide DH pressure range up to 8700 psi
  • Compatible with any drive and SCADA systems using MODBUS communication protocol

Main components

  • Downhole gauge
  • Surface Readout Unit for installation inside motor drive enclosure or stand-alone surface panel
  • Fastening accessories for downhole gauge, i.e. gauge carrier and clamp
  • Downhole cable (optional)
  • Wellhead feedthrough (optional)
Monitored parametersStandard temperature downhole gaugeHi-temp quartz downhole gauge*
Annulus pressure
— Range 0—5700 psi 0—8700 psi
— Resolution 0.15 psi 0.15 psi
— Accuracy ±0.5 % FS ±0.06 % FS
— Update time ≤ 1 sec. ≤ 1 sec.
Annulus temperature
— Range 0—150 °С 0—200/230 ºС
— Resolution 0.01 °С 0.01 °С
— Accuracy ±1 % FS ±0.15 % FS
— Update time ≤ 1 sec. ≤ 1 sec.
Tubing pressure
— Range 0—5700 psi 0—8700 psi
— Resolution 0.15 psi 0.15 psi
— Accuracy ±0.5 % FS ±0.06 % FS
— Update time ≤ 1 sec. ≤ 1 sec.
Vibrations (X, Y, Z)
— Range 0—5 g
— Resolution 0.01 g
— Accuracy* ±5 % FS
— Update time ≤ 1 sec.

* will be available in Q3 2019

Downhole equipment specs

ParameterBST-KASPT
Supply voltage 0—400 V, 50 / 60 Hz 85—400 V, 50 / 60 Hz 
Interfaces — 1 RS232 port, 1 RS485 port
— 1 USB-host port
— 2 relay outputs
 — 1 RS485 port and 1 universal RS232/
RS485 port
— 1 USB-host port
— 8 analog outputs 4—20 mA and/or 0—10 V
— 8 analog inputs 4—20 mA and/or 0—10 V
— Ethernet and wireless (GPRS) channel
for SCADA network
Enclosure IP21 IP65 or higher (at request)
Temperature range -40 °С…+85 °С -40…+70 °С
Display
  monochrome
— display sizes, in 4 line display 6'' graphic display
— data on display Digits representation of parameters Digits and tabular representation of all parameters (charts upon request)
Logging
— archive size —  10 MB 
— time lapse to archive —  up to 3 months 
— download data representation —  Capable of reviewing data on PC in form of tables and charts 
PC direct connection  Real-time data monitoring on PC 
Pump protection  —  1 tripping relay available for pump shutdown out of downhole conditions 
Protocols of data exchange with VFD  Any MODBUS protocol can be implemented 
Overall sizes (WхDхH)  170х130х90 mm  313х548х547 mm 
Keyboard  included 
Menu language  English 

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Downhole monitoring systems

IRZ TMS downhole monitoring system

IRZ TMS downhole sensor system is used as a part of electric submersible pumps (ESP).

Downhole monitoring systems for rod-pumps/ PCP/gas lift or flowing wells

The permanent downhole gauges of IRZ are designed to monitor realtime parameters of a rod-pump/ PCP system or a gas lift/ flowing well: tubing & annulus pressure, annulus temperature, and tubing X, Y, Z-axis vibrations.

IRZ TMS downhole monitoring system with thru shaft

IRZ TMS system with thru shaft is designed for dual completion wells with one motor and two pumps.

IRZ TMS-ORD2 integrated downhole monitoring system for dual completion

IRZ TMS-ORD2 integrated system with thru shaft is designed for dual completion wells with one motor and two pumps.

IRZ TMS-ORD4 integrated downhole monitoring system for dual completion

IRZ TMS-ORD4 integrated system has been designed together with OOO “NPF Paker” and is intended for dual completion wells equipped with one ESP.

Technologies

  • In-House Design
  • Highly-skilled professionals
  • Full Cycle Production
  • Quality Management System
  • Testing and control
  • Warehouse facilities